DESCRIPTION
BIO-FIX PLUS is based on a
unique blend of liquid epoxy polymer and aliphatic polyamine curing agents
which is able to displace water from wet surfaces in order to make a
permanent bond. The formulation is solvent-free to ensure safety and
maximum technical performance. *Kevlar¨ fibres are incorporated for
reinforcement and viscosity management to achieve high application rates
and excellent film build - even underwater!
BIO-FIX PLUS provides
permanent protection even under the most adverse conditions. When
manufactured for Nuclear service it is qualified for Service Level 1 use
with above or below water application. The formula is uniquely
field-friendly and uses advanced low toxicity ingredients.
*Trademark E.I. DuPont de Nemours Co.
USES
ANTICORROSIVE COATING
Splash zone, Spot repairs above and below water, Heavy duty protective
coating for steel and concrete.
HULL PROTECTION
AND REPAIR
REPAIR COMPOUND Patching, leak sealing, etc. under
all conditions
WASTEWATER TREATMENT
Reinforcing, smoothing and protecting worn concrete damaged by exposure to
chemical or municipal waste systems.
ADHESIVE
MORTAR In dry, wet or submerged conditions.
FAIRING COMPOUND Rough steel and concrete exposed to
erosion.
APPEARANCE
COLOURS Black, White, Gray, other colours available
(slight yellowing)
FINISH Slight texture
PHYSICAL PROPERTIES
VEHICLE TYPE Epoxy/Aliphatic Polyamines
PIGMENTATION Colour/Inert/Fibrous reinforcement
THINNER Not required
CLEANER M.E.K. or Lacquer thinner
MIXING RATIO 1.0/1.0 (Volume)
INDUCTION TIME Not required
POT LIFE Approx. 40 minutes/80 degrees F (27 degrees
C)
SOLIDS BY VOLUME 100%
THEO. SPREAD RATE 80 sq. ft./gal. @ 20 mils; 53
sq.ft./gal.@ 30 mils 2 sq.m/l @ .5mm; 1.3 sq.m/l @ .8mm
DRY TIME (TOUCH) Approx. 4 Hrs/80 degrees F (27
degrees C)
DRY TIME (HARD) Approx. 14
Hrs/80 degrees F (27 degrees C) Max. cure in 7 days
SHORE D (HARDNESS) 80+
APPLICATION METHOD Trowel, Straight edged spreader,
Mitts, etc.
SHELF LIFE 12 Months minimum
VOC Zero
SAFETY INFORMATION
LINK TO MEDICAL &
ENVIRONMENTAL PAGE
FLASH POINT Over 200 degrees F or
93 degrees C (Closed Cup)
STORAGE
CONDITIONS Normal, Freezing OK
SURFACE PREPARATION
Underwater Remove marine biological
settlement and corrosion by high pressure water jetting or similar methods
with or without abrasive injection. Conventional air/abrasive blasting
works well at shallow depths however efficiency falls off sharply below
about 10 ft. Hand held power tools such as grinders or needle guns will
give good results if applied conscientiously in small areas but will be
inadequate in large areas. Plan to apply the BIO-FIX PLUS within 30 - 45
minutes of surface preparation to minimise rerusting or initial settlement
of fouling which can interfere with initial adhesion. Conventional
abrasive blasting using air abrasive or centrifugal blasters are preferred
methods of surface preparation in most cases where oily or greasy
contamination is not a problem.
Above water Preparation requires
similar high pressure water blasting or dry abrasive blasting to yield a
firm, granular surface free of loose contamination.
APPLICATION
BIO-FIX PLUS is supplied in
two gallon (7.6 litres) kits of one gallon (3.8 litre) each of epoxy and
curing agent. Whenever possible these components are made in contrasting
colours for example yellow base plus black curing agent to yield an olive
green mixture. This system allows the mixers to see at a glance if
"hotspots" of unmixed epoxy base or curing agent which will never cure are
still present. Remove equal quantities of base and curing agent from their
cans and place them side by side on a flat sheet of plastic, fibreboard,
etc. Mixing is easily accomplished by folding the components into each
other using a spatula or piece of wood. Once mixing begins there will be
about 40 minutes of working time available at 80 degrees F (27 degrees C).
This time can be extended by keeping the components and mixture cool. Send
mixed material underwater as soon as possible rather than leaving it on a
hot deck.
Underwater Take the mixed BIO-FIX PLUS underwater in a
can or bucket, it will be helpful to have some method of holding the
container such as a hook or magnet on the structure especially if
visibility is poor and a lantern must also be carried. Applicators such as
broad putty knives or plastic straight edged glue spreaders work well on
most surfaces. Painters mitts will work well on small diameter tubular
sections such as risers. BIO-FIX PLUS is resistant to the effects of wave
application during curing and will be found to be easier to apply than
traditional 'splash zone' compositions and much less messy than lower
viscosity underwater 'paints'. BIO-FIX PLUS has a strong tendency to stick
to underwater surfaces and expensive equipment should be protected using
plastic suits or sacks to cover exposed surfaces.
Above water
Apply using an appropriate tool such as a spreader or short, stiff brush
if the surface is especially rough.
TEMPERATURE
BIO-FIX PLUS may be applied in temperatures
as low as 45 degrees (7 degrees C) -curing will be slow, however the
viscosity of the material will still be workable. Temperature will exert a
considerable influence on the rate of curing of chemically cured coatings
such as BIO-FIX PLUS. In broad terms expect each 10 degrees C, (18 degrees
F), rise or fall in temperature to half or double dry times and pot lives.
TRANSPORTATION
USDOT, IATA
& IMO "Non-Regulated"
NOTES
SAFETY: This is a hazardous material if
misused. Read and understand the Material Safety Data Sheet (MSDS) before
use.
WARRANTY DISCLAIMER: The technical data given herein has been compiled
for your help and guidance and is based upon our experience and knowledge.
However, as we have no control over the use to which this information is
put, no warranty, express or implied is intended or given. We assume no
responsibility whatsoever for coverage, performance or damages, including
injuries resulting from use of this information or of products recommended
herein.